Custom Heat Exchanger Supplied to Local Chicago-area College

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A case study depicting one of Metropolitan Industries' many new abilities can be portrayed by a project completed for a local educational institution. Faced with an aging steam bundle used to heat a domestic hot water storage tank, the customer and project contractor turned to Metropolitan for a specialized solution of engineering and supplementation of equipment.

“We were contacted by the project contractor to supply a replacement steam bundle to be used in a tank heater application, which is primarily used during the winter months and provides domestic hot water to the institution’s athletic center, and food and sciences building,” said Metropolitan mechanical salesperson Mike Temes. “Because this storage tank fed two very critical facilities, it was imperative that the replacement steam bundle be sized accordingly to meet the domestic water demand.”

Metropolitan Industries has expertise in mechanical heating equipment that allows the company to manufacture sophisticated equipment packages, including heat transfer systems.

In order to supply the solution most resourcefully, Metropolitan conducted a field visit to appropriately size the steam bundle to be placed in the domestic hot water storage tank. Temes said Metropolitan’s engineering expertise played a decisive role in not only supplying the correctly-sized heat exchangers, but doing so while minimizing the time associated with delivery and installation.

“During the field visit, our engineering division was able to acquire all of the information needed to properly size the steam bundle without having shut down the system, drain the domestic hot water tank, and remove the existing steam bundle,” said Temes. “This radically reduces the time typically spent with the replacement of steam bundles. This was advantageous for our customer not only because the new steam bundle was needed quickly, but also because additional funds related to the labor required to remove the existing steam bundle twice were not incurred.”

Temes said the domestic hot water storage tank required only one day of shutdown for installation and that the new steam bundle transitioned into the domestic hot water storage tank with little to no manipulation.

At Metropolitan it is always of absolute priority to provide our customers with equipment that meets all specifications and industry standards. In supplying the custom-sized steam bundle, Temes said this case was no different.

“Many times, customers seeking to replace heat exchangers that have aged 25 or 30 years may not be aware of state codes that have been implemented since the existing heat exchangers were last installed,” said Temes. “It’s not always as simple as replacing existing steam bundles with new models of the previous kind utilized. At Metropolitan, we consider it a commitment to our customers to monitor all industry standards to ensure all equipment we supply is approved by any and all engineering criteria, and delivers peak performance at a competitive price.”

Metropolitan provides shell and tube heat exchangers that can be customized for a number of applications including domestic hot water, process heating and cooling, condensers, heat recovery, steam to water, water to water, and more. Single and double wall configurations are available in materials including copper, 90/10 cupro-nickel, 304/316SS, carbon steel and specialty metals.

An additional related offering is our plate and frame heat exchangers, which can be designed in multiple configurations for applications including HVAC, domestic hot water, chillers, milk processing pasteurization, domestic heating, brewing, heat recovery, and more. Single and double wall configurations, wide-gap plate designs, and brazed and welded plates are available.

Customized shell and tube heat exchangers are now available from Metropolitan Industries.

In conjunction with our engineering, service and fabrication departments, Temes said the mechanical heating proficiency Metropolitan has acquired will allow us to design, manufacture, and provide innovative and multifaceted mechanical heating equipment to new bases of customers.

“Because we have so many exceptional capacities under one roof, the amount and type of intricate mechanical equipment we can now produce as single-source suppliers is nearly limitless,” said Temes. “From heat transfer systems to boiler feed systems, we guarantee our customers will receive the very most out of their mechanical heating systems.”

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